The 14 Rs of compressed air efficiency
Plant Services, January 31, 2014Educational institutions have realized the need for emphasizing the basics, sometimes referred to as the three Rs — reading, ’riting and ’rithmetic. There are also several basic Rs to be kept in mind if you want to install, operate, and maintain an efficient compressed air system:
- reduce leakage losses
- reduce pressure at points of use
- reduce pressure at source (compressors)
- reduce system pressure fluctuations using adequately sized and located air receivers and controls
- reduce number of partially loaded compressors to only one
- remove inappropriate applications
- reduce system pressure drop losses with properly sized piping and valves
- remove moisture content of compressed air with the proper type and size of dryers
- remove condensate without loss of compressed air
- reduce downtime through preventive maintenance
- record system data and maintenance
- review air usage patterns regularly
- recover heat
- reduce energy costs (return on investment and cost of operation).